Coiling and Packing All in One Machine for Cable

Φ300 vertical tension frame + YT460 coiling and packaging all-in-one machine

This machine is suitable for wire kinds: network line or CATV line winding into the hollow coil, and set aside lead line hole.
I. Equipment composition:
II. Technical specification:
1. Φ 800 no shaft power wire feeding machine
1). Machine type: shaftless powered line pay off (single spool line)
2). Available spool dimensions: external diameter is Φ800~Φ630mm, external width is 470mm~600mm; the specific diameters shall be provided by the customers
3). Frame type: desk top;
4). Structure: the peaking shaft block with the left and right fixed type can not be traverse;
5). Lifting mode of the line spool: the drive of electric oil pressure;
6). Mode of the peaking shaft: hand cranking;
7). Pay off power: 7.5HP×4P AC motor + inverter +reducer
8). Speed control of feeding lines: automatic control of the speed of feeding lines of the motor;
9). Brake: pneumatic disc brake pad;
10). Safety device: the switch of limiting the motions of the upper and lower shafts;
2. 1.7m vertical accumulator
1). Model: vertical accumulate wire + horizontal outlet wire
2). Rail structure: it adopts H-type steel+ the square steel bar of the medium carbon steel to make the thermal refining and then make the rigidity chrome electroplating;
3). Rail length: about 1.7M;                                   
4). Line quantity: about 18M;
5). Line wheel: Φ300, 5/4 ditch of V type, aluminum alloy materials and hardening treatment of the anode of the wheel surface;
3. Φ300 vertical tension frame:
1) Tension control wheel Φ300, V-type 4/3 groove, aluminium alloy material, the wheel surface though anode hardening treatment;
2) Tension control: 2.5KG-M magnetic powder tension controller;
3) Automatic tracking and feedback control to the speed of wire feeding machine.

4. YT460 coiling and packaging all-in-one machine
A. Characteristics:
1). Can be wire feeding by the pay-off unit or directly connected to extruder.
2). The yield of wire coil four times manual coiling (take 200M wire coil for example).
3). The automatic glue film coiling machine for wire coil automatic packaging and labeling after coiling.
4). The yield 7 times manual when automatic coiling and winding glue film.
5). This machine adopts servo motor flat cable system, the wire coil is beautiful.
6). Adopt touch screen man-machine interface operation panel, easy to operation.
7). The RAM of microcomputer can store 99 different of wire coil specifications, when you need to change the products specification, can be read stored specification, do not need to input again, can produce immediately.
8). The machine equipped with automatic detects error function, can be send out a warning to remind the operator when there is a problem.
B. Performance specification:
1). Power: AC 380V, three phase, 50Hz (China), or specify by customer.
2). Operation direction:
3). Suitable for ψ1-ψ6mm building wire.
4). Design speed of cradle plate head: 780 RPM Max.
5). Wire coil size:
6). Outer diameter ψ460mm Max. × height 50~90mm;
7). Inner diameter of wire coil depend on cradle plate head specification, the specification range: ψ140mm,height 65-70mm.
8). Wire feeding mode of finished product: hold wire type.
9). Rule guide unit: rule counting unit 0.01M, prediction automatic speed down, automatic cradle plate action flow when meter is arrived.
10). Traverse device: Adopts the Japanese Mitsubishi servo motor traverse, synchronization with mainframe of cradle plate.
11). The whole machine control by electrical circuits: adopts the Mitsubishi microcomputer programmable controller (PLC).
12). Operation panel using the man-machine interface (Graphic Operator Interface).
13). Instrument and switch on the operation panel: touch screen and speed regulation knob.
14). Speed adjusting by speed regulation knob.
15). The machine PLC have power frequency spark tester contact.
16). Used in BV wire spark test, can be automatic spark breakdown point or continue to coiling function after artificial marks.
17). The machine PLC have diameter measuring instrument contact.
18). When the diameter not reached standard, can be automatic eliminate waster wire or continue to coiling function after artificial marks.
C. Coiling part
a.Machine composition:
1). Meter counting part --------------- 1 unit
2). Wire feeding part --------------- 1 unit
3). Gantry cutter --------------- 1 unit
4). Cradle plate head and coiling bobbin --------- 1 unit
5). Traverse system --------------- 1 unit
6). Man-machine interface ----------------- 1 set
7). Packaging ring material (C-ring) -----1 unit
8). Wrap feeding device of packaging material --------1 unit
9). Automatic arm mechanism --------------1 unit
10). Electrical control part and operation system --------1 unit
11). Automatic label feeding machine ---------------1 unit
b. Machine composition detail:
1).Meter counting part:
Up and down wheel each one, using precise encoder to calculation length, can be measurement to centimeters. Meter counting wheel is made by aluminum alloy material, the up wheel though spraying ceramic hardening treatment, the down wheel coating rubber spring does not damage wire, equipped with one-way bearing to prevent the cable to reverse draw.
2).Cradle plate head:
The horizontal coiling by air pressure propeller control take and pay automatic opening and closing. Automatic stop coiling when the setting wire length is coiling finished, this time, the cradle plate head will be vertical indentation and rising, not clip wire head and not sticky wire coil, easy to remove film.
3).Traverse system:
This traverse system is completely controlled by computer, drive by Mitsubishi servo motor, using the ball guide screw to drive, and though the precise encoder to receive the running signal of main motor, the servo motor and main motor can synchronize run, the traverse action more coordination, coiling more beautiful.
4).Cutter:
Gantry type cutter, automatic cut-off wire when setting the wire length coiling is finished. Double cutter is made of SKD-11 special steel and though vacuum heat treatment, the hardness higher and longer life.
5).Hold wire mechanism:
After the wire coiling is finished, the hold wire mechanism will be tight hold the coil, automatic transferred to the packaging platform.
6).Control table:
Man-machine interface control system, the screen directly contact control operation more convenient. The central computer control system can control the coiling speed, length, warning system, wire speed adjusting, indicator light, emergency stop and reset etc, functions.
The machine under operating conditions, can change the wire length, wire diameter and wire speed etc data, freedom any inconvenience for stop adjustment, and can be monitor the wire speed, length and overall situation on the screen. Microcomputer memory can store 99 different wire coil specifications, when you need to change the products specification, can be read stored specification, do not need to input again, can produce immediately.
7).Driving motor:
Coiling system: 7.5HP × 4P AC Dongyuan motor + Mitsubishi vector control converter. Traverse system: Mitsubishi 400W servo motor + Mitsubishi servo driver.
D.Packaging part
a.Detail performance:
1). Packed wire coil weight: Max. 35Kg.
2). PVCPEPP glue film size: thick 0.05mm~0.07mm × width 40mm~50mm.
3). Loading mode of glue film coil: pneumatic clamp.
4).Operation panel using the man-machine interface (Graphic Operator Interface).
5).The whole machine control by electrical circuits: adopts the Mitsubishi microcomputer programmable controller (PLC).
6).Instrument and switch on the operation panel: touch screen, speed regulation knob and emergency switch.
7). Equipped with automatic label feeding mechanism, can be automatic suck a label feed into wire coil, label requirements: air proof, the label width is less than 10mm height of wire coil.
b. Characteristics:
1). Using the PVCPE glue film, PP woven wrap or woven paper, coiling and packaging by high-speed mode.
2). Adopt touch screen interface (man-machine interface) operation is simple and convenient.
3). Using the hold wire arm type, drive by AC motor, rotate and coiling is smoothly.
4). Adjust the size of hold arm, using the method of power-driven adjustment, convenient and fast.
When change product specification, only need to read the memory data, do not need to adjust and test, can be production immediately.
c. Detail specification:
1). Control parts:
Using the PLC automatic control system + human-machine interface operation screen, can be memory 99 groups of different packaging specifications, when change the coil specifications, the machine table adjustment freely, all data are shown in the man-machine interface; the electric cabinet and operation panel adopts the modular design, simple maintenance and easy to replacement.
2). C-ring:
Drive C-ring by timing belt and plastic steel gear, C-ring don't skid, packaging stable and noise is small; C-ring is made of special steel, outer roller coating rubber spring inside support C-ring, C-ring is not wear, running to keep true circular and service life is long, and equipped with overload protection, the motor is not easy to burn.
3). Automatic arm mechanism:
Using the four groups of power-driven hold arms adjustment, included the diameter size of coil adjustment and coiling center point check, convenient and fast; four axis power hold wire, without sliding and run no out-of circle. The overlapping degree of packaging wrap can be adjusted.
4). Cutter:
Using the pneumatic cutter system, automatic cut-off after setting the length of packaging material coiling has been completed. The cutter can be indented or scissors type (select/change in accordance with the different packing material demand) sharp knife face, can cut PVC, PP, PE glue film and woven etc. packaging materials.
5). Clamping jaw:
After the packaging material feed into fixed position, automatic wrap clamping, automatic pull wrap, the clamping jaw automatic back after wrapped 1.0 cycle, when coiling to setting of start cycle number (1.5~2.5 cycles), the clamping jaw automatic put wrap, there is no manual action, high safety.
6). Wrap feeding device:
Air pressure wrap feeding device, no lock screw, wrap changing quickly, more convenient for installation.
7). Automatic label feeding mechanism:
Adopts the whole stack label lay type, each packaging a wire coil, automatic suck a label feed into, completely without artificial, convenient and safe, time saving and increase yield.
8). Driving motor:
C-ring: 1HP × 4P AC motor. (Rotate packaging)
Hold wire arm: 1 HP × 4P A C motor + 1/20 reducer.
After the coil packaging is finished, push it to sliding rail way by mechanical arm, the bagging by person or put on the plate.