Basic Info.
Application
Wire and Cable
Plastic Process
PE/PVC/PP
Transport Package
Wooden Case
Origin
Changzhou, Jiangsu, China
Product Description
1. Equipment configuration:
| No. | Equipment name | Specification | Brand | Qty | Function | Remark1 | Remark2 |
| 1 | No-shaft magnetic powder tension payoff | Φ630-Φ800mm | Handing | One | Payoff | | |
| 2 | Straightening table | Φ100mm | Handing | One | Straighten wire Before coated | | |
| 3 | High speed extruder core | Φ80×25Dmm | Handing | One | Extrude wire | | |
4 | Temperature system control box | PLC type | Handing | One | System control | | |
| 5 | Primary-secondary moving water trough | 2M | Handing | One | Cooling wire | | |
| 6 | Single layer fixed water trough | 8m | Handing | One | Cooling wire | | |
| 7 | 12M Horizontal type accumulator | Φ300mm | Handing | One | Tension control, wire store | | |
| 8 | Double round capstan | Φ600mm | Handing | One | Tract Cable | | |
| 9 | Dual shaft take-up machine | Φ630-Φ800mm | Handing | One | Roll and close Cable | | |
| 10 | High speed printer | Dynamics mixer | Handing | One | Print outside Cable | | |
| 11 | Laser measuring instrument | DDM-3020 | Shanghai Online | One | Line width gauge | | |
| 12 | Commercial Frequency AC Spark Tester | 25KV | Shanghai Online | One | Voltage-withstand test | | |
| 13 | Manual centering crosshead | Φ25 | Handing | One | Extrusion molding | With one unit mold | |
| 14 | Spare parts | | Handing | One set | Equipment spare parts | |
| 15 | Coating: standard color of Handing factory: A. RAL5015 B. RAL7035 C. RAL6017 D.RAL5023 E.sample color provided by the client |
| 16 | Operation direction: Left pay off Right take up Right pay off Left take up |
| 17 | Complete set of production-line installation length of the 25 to 28 meters (according to customer on-site sure) |
2. Main specification and performance
2.1.Application of the core conductor diameter: Φ1.0mm-Φ15.0mm
2.2. Complete external diameter: Φ3.0mm-Φ25.0mm
2.3. Extrusion volume: 200KG/HR (handpiece open, soft PVC material)
2.4. Extrude line speed: Max200M/Min (Depending on completion of the external diameter sure)
2.5. Machine center height:1000mm
3. Set constitute specifications
3.1.Φ630-Φ800 No-shaft magnetic powder tension payoff
3.1.1. Use spools size: (Offered by customers)
3.1.2. Feed line speed: Max 350M/Min
3.1.3.Jacking way: Manual without shaft (aperture fit, replace centering sleeve)
3.1.4. Tension control: To adopt 5.0KG magnetic powder tension
3.1.5. Tension range: 0-5.0KG line can be adjust the size of tension freely
3.1.6.Movements: Motor movements(up and down)
3.2. Straightening tool table
3.2.1. Straightening direction: one-way
3.2.2.100m/m four row ditch straight grooves, can adjust up and down
3.2.3.Accompanied with tool table.
3.2.4.Table: Independent table, height and center position adjusted automatically
3.3. Φ80×25D Core
3.3.1.Power:30kw Variable-frequency motor+converter
3.3.2.Reducing gear box(200 type): Gear box used of the grinding gear (copy italian type)(Factory:Jiangyin Kewei)
3.3.3.Gear lubrication: Oil feed forcibly by gear;
a. Four-box-shape casting forming and annealing treatment, material HT200-300
b. Gear tooth surface to deal with high-frequency hardening, grinding teeth after processing, noise index lower than 75 decibels
3.3.4.BM Screw: (To ensure uniform plastic coating materials, dense)
a.Diameter:Φ80mm,suitable for extrusion the PVC,PE,PP material;
b. Length-diameter ratio:25:1;
c.Rev:10-110RPM;
d. Material: 38CrMoAIA nitride treatment (Nitride depth:0.6) ;
e .Screw roughness:0.8
3.3.5.Lo-cylinder:
a. Material: 38CrMoAIA, nitrogen treatment (Nitride depth:0.6) ;
b. Surface treatment: Nitrogen treatment;
c. Hardness: HRC60-63 degrees;
d. Temperature sensing point: 4 positions
e.Cooling:4 high-pressure centrifugal windmills, 1 Lo-cylinder each segment, blanking segment water cooling,
f. The joint which connect Lo-cylinder with the deceleration gearbox have special slot cooling design, and thus greatly increase the life of the screw and gear box .
g. Screw roughness:0.8
3.3.6.Chuck
a. Type: Bilateral thread clamping, automatically centering, by external cast aluminum heating piece heating;
b. Locking direction for anti-clockwise;
c. Chuck's operation is very convenient, and the wear-resistant, and greatly enhance conventional screw-connected, difficult to wear rubber drain.
d. With high-speed positive and negative wrench, easy to operate.
e. Chuck's locking developed on the basis of home's and abroad's similar structure to develop, according to the requirements of customers.
3.3.7.Electric heating
a. Service voltage: 380V/50Hz;
b.Lo-cylinder:4 electric, cast aluminum 20KW;
c. Electric heating Control: 0-399°,±2°;Japan PKC thermometer + relay control;
3.3.8.Suction feed machine: It mainly by the vacuum suction feed device, drying device, direct-loading device consists of three parts.
a. One-time feeding: 75Kg
b. Suction feed: Auto vacuum suction feed, when the material has not yet fully used up, this device automatically suction feed, hopper within filter device;
c. Drying: To adopt hot air automatic drying, the temperature can be set
3.3.9.Crosshead: Manual centering crosshead(1 group),three crosshead temperature controlled ,for a crosshead , a die and a neck.
3.3.10.Crosshead using imported heat-resistant alloy steel production of anti-corrosion, oxidation, the surface of chrome-plated hardware.
3.4.Cooling water trough
3.4.1. 2m primary-secondary moving water trough
a. Main role of the cable there will be rapid cooling stereotypes
b. Material: SUS304 stainless steel
c. Tank length:2m
d. Moving range:0.5m
e. With two-drying device: Stainless steel stent can adjust up and down; stainless steel wheel bearings can be driven up and down.
f. Mounted on the end of the water tank(capping), noise about 80 decibels.
3.4.2. Single layer fixed water trough
a. Material: SUS304 stainless steel;
b. Tank length: Stainless steel U-type single layer water tank;
c. Cooling length: 8M
d.Dimensions:250(L)*180(W)*120(H)
e. Thickness: S=1.5mm
3.5.12M level accumulator
3.5.1. Type: Horizontal
3.5.2. Power: 1.5kw deceleration motor (Taiwan Chengbang) speed ratio 1:30 and 10KG-magnetic powder clutch
3.5.3. Transmission: Multi-core Steel Cable
3.5.4. Storage line length:10M-200M
3.5.5. Stator: Diameter: IDΦ300mm material: alloy Aluminum wheels 10:11, the trough deep δ = 12mm,the trough width S=14mm.
Control speed: It is feedback to motor of take up by deflection detector. The speed of take up speed up automatically when accumulated wire capacity is bigger. Otherwise, the speed of take up slow down automatically when accumulated wire capacity is less.
3.5.6. Anti-collision: Compression spring
3.5.7. Two-detection devices: A balanced potential tension control
3.5.8. Safety equipment: Before and after the end of the limit switches set up, break down synchronous control
3.5.9. Control Box: Located at the place where the reservoir line into the round, control: under 1.5KW power motor to reversed control and switch tension adjuster VR, Ampere tension table instructions, the power indicator light.
3.5.10.One meter counter, the upper part to count the num, the lower is EHE toolbox.
3.6.Double round capstan
3.6.1. Power: 5.5KW motor
3.6.2. Type: Double round water trough type
3.6.3. Cited -wire speed: 300M/Min (depend on the external diameter)
3.6.4. Get wheel : Material: Aluminum alloy wheel Drive: Φ600mm the initiative round, Φ550mm passive round: U-groove 4 of 4 groove (balance correction)
3.6.5.Box: Open door all-sealed box
3.6.6.U-type drying device drying
3.6.7.One meter counter, mounted on the primer on the part of the round, meter number displayed on the main electrical control box.
3.6.8.
a. Equipment at the end of the cable of the water tank, use high-pressure to air-drying surface water, to keep the site clean;
b. Pressure can be adjusted with a switch, to adjust the air-conditioning .
c. Specially designed between alignment and account meter rounds, cited cisterns have taken U-tank to facilitate the rapid alignment.
3.7.Φ630-800mm dual- shaft take-up machine
3.7.1. Φ400-Φ630 ABS-shaft or iron plate or the size of customers, bar-mounted, the shaft of dual-use equipment.
3.7.2. Power: 4KW AC motor link with main control.
3.7.3. Measure meter features: Automatic parking meter
3.7.4. Bearing type rod-ranking
3.7.5. The highest rate of take-up: 400M/Min
3.7.6.Take up bobbin dimension:(mm)
Outer diameter | Hole diameter | Outer width(W1) | Inner width(W2) | Location hole | Centering pitch | Remark |
| | | | | | Handing specification |
| | | | | | |
| | | | | | |
3.8.Temperature control system: All computer operation control system (HMI), the use of Taiwan's Delta Programmable Logic Controller PLC + Taiwan WEINVIEW HMI (MT6100i-10-inch full color) to control the entire process
3.8.1. Power:380V,3P,50HZ
3.8.2. System
a. Electric heating thermostat
b. Power control
c. Motor operating control
d. Indicator control
e. Process automatic control system
f. Accessory fitting sequential control
3.9.High speed printer
3.9.1.Motor drive rotating wheel will be printing ink pass on the printing wheel surface, through scraping ink after drive, in the cable scratch the surface of the scraping word
3.9.2.Application of line speed: 0~600 m / min;
3.9.3.Power: Single-phase 220V 50W;
3.9.4.Application of print wheel specifications: Outside diameter 100mm, inner bore Φ20mm, maximum width of 25mm;
3.9.5.Center height: 1000mm, up-down adjustment;
3.9.6.Oil ink cartridges: Cast aluminum, equipped with a random 2.
3.9.7.Printing quality conform to UL, CSA, VDE, JIS, T-MARR series of standards.
3.10.DDM-3020 external diameter measuring instrument
3.10.1.Max measurement range: d=20mmm
3.10.2. Recommend measurement range: d=0.05~16mm
3.10.3. Measurement precision:+/-0.003
3.10.4.Measurement resolution ratio:0.001mm
3.10.5.Overall dimension:440*100*100(without support)
3.11. Commercial Frequency AC Spark Tester
3.11.1.Brand: Shanghai Online (ST-25A)
3.11.2. External diameter range: Φ0.1-Φ30mm;
3.11.3.Highest speed of cable walking: 350M/min
3.11.4.Test voltage: 2.0-25KV (Highest)
3.11.5 .Test electric plates length: 300mm; Center high: 1M
3.11.6 . Conform to Japan, the United States, European countries standard or the Great Wall of China certification;
3.11.7. Inspection resolution: 0.05s
3.11.8.Transient breakdown current: 100mA